High Frequency Transformer Coil Production Line

Customized model 04
Applications

In an era prioritizing lightweight and high-efficiency power conversion, high-quality high-frequency transformer coils are essential. DETZO provides comprehensive automated production solutions for transformer manufacturers, specializing in complex multi-winding processes and precision layering requirements. Our production lines integrate automated winding, insulation taping, pin wrapping, and automated soldering processes. This not only significantly boosts output but also ensures precise control over physical characteristics, allowing transformers to deliver superior electrical performance and thermal stability in telecommunications, server power supplies, and green energy conversion equipment.

Fully Automated Winding and Taping Line for High-Frequency Transformer Coils

Core Application: High-Performance High-Frequency Transformer Coils

HF Transformer Coil: Automatic Production Line

The DETZO High Frequency Transformer Coil Production Line is engineered for high-frequency transformer coil production, featuring dedicated stations for both fine and thick wire winding. This line integrates a 6-station soldering and testing system for peak reliability.

STAGE 01
STAGE 01

Automated Feeding

Equipped with a vibrating plate bobbin feeder and servo conveyor for high-precision positioning throughout the line.

STAGE 02
STAGE 02

Hybrid Winding

Features DSW-4216PTN (Fine Wire) and DSW-4208P (Thick Wire) winding machines to handle complex transformer requirements.

STAGE 03
STAGE 03

Soldering & Output

A 6-station soldering & testing machine ensures electrical integrity, transitioning smoothly to back-end processes.

Dual-station winding and 6-station testing for maximum reliability

DETZO Turnkey Solutions

HF Transformer Coil: Production Process Flow

STEP 01 | Feeding & Conveying

  • A. Vibrating plate automatic bobbin feeding machine
  • B. Servo conveyor mechanism - Precision indexing between stations

STEP 02 | Hybrid Automatic Winding

  • C. DSW-4216PTN Winding Machine - Dedicated for Fine Wire processing
  • D. DSW-4208P Winding Machine - Dedicated for Thick Wire processing

STEP 03 | Testing & Output

  • E. 6-station soldering & testing machine
  • F. Finished product output - Connecting with back-end process