Automatic Flat-Wire Inductor Winding Machine


  • The Keyence system is combined with an AC servo motor drive system for precise positioning.
  • Intuitive and simple operation, with 6" HMI to edit programs in dialogue mode, easy to use.
  • Flat coil automatic winding→shaping→cutting→unloading (customer mold), integrated on the same machine to reduce personnel moving process.
  • Use the heater to bond the coil to form, and install a digital flow meter to control the flow.
  • The overall  cycle time is about 1sec. / pc. (subject to product specification confirmation)
  • The length of coil waste wire can be controlled at 10mm / pc. (subject to product specification confirmation).
  • Machine could run the OEE better than 90%.
  • Machine OEE counter analyze the output count to control machine ability.
  • Complete error history record for trouble shooting and maintenance.
  • 120 sets of programs can be stored, and program switching is fast.
  • Hierarchical management and password storage function to prevent non-related personnel from modifying the program.
  • The structure is simple, the control is easy, and the maintenance is convenient.


No. of spindle 5 Spindles
Spindle pitch 34mm
Spindle speed Max. 3000rpm (CW/CCW)
Winding mode Flyer Winding
Controller PLC 15-axis control
Storage Memory card
Power supply 3Φ 415Vac
Rated frequency 50 ~ 60Hz ±1%
Air pressure demand 0.5 ~ 0.6Mpa
Machine dimensions 1500(L) x 1500(W) x 2000(H)mm
Machine weight 1200kg ±10

Optional Item

  • CE equipment
  • Safety cover
  • Wire-broken sensor
  • Heater mechanism