FCW-05FC Automatic Flat-Wire Inductor Winding Machine


Max. wire diameter- 0.05mm(T) x 0.25mm(H)

Inductor coil

Flat wire inductor winding


    The Inductors are formed by using insulated wires wound into coils. The performance of the inductor will vary according to the shape of the wires in the package. They can be divided into round wire windings and flat wire windings. Round wire windings provide lower currents and are suitable for low-frequency inductors. Flat wire windings can provide higher currents. They have excellent electrical conductivity, high thermal conductivity and corrosion resistance. They can be easily formed into different shapes and sizes can achieve smaller packages than round wire windings and conduct current more efficiently at high frequencies.

    The FCW-05FC automatic flat wire inductor winding machine combines the Keyence system and the AC servo motor drive system to achieve precise positioning. This winding machine integrates the functions of flat wire winding, forming, cutting, and unloading (customer molds), reducing the personnel movement process and making production more efficient.

    Features of FCW-05FC automatic flat wire inductor winding machine

  • Equipped with 6-inch human-machine interface, intuitive and simple operation interface, extremely easy to use.
  • Supports program editing in conversation mode. The machine can store 120 sets of programs and can quickly switch programs. Hierarchical management and password storage functions can prevent unauthorized personnel from modifying programs. In addition, it also has a complete error history record to help with troubleshooting and maintenance.
  • A heater is used to bond the coils, and a digital flow meter is installed to control the flow rate. The length of the coil waste wire can be controlled at 10mm/piece (subject to confirmation of product specifications). The OEE (overall equipment effectiveness) of the machine operation is better than 90%. The overall cycle time is about 1 second/piece (subject to confirmation of product specifications).
  • If you want to manufacture flat-wire inductors, this FCW-05FC automatic flat-wire inductor winding machine provided by DETZO is your best choice!


No. of spindle 5 Spindles
Spindle pitch 34mm
Spindle speed Max. 3000rpm (CW/CCW)
Max. wire diameter 0.05mm(T) x 0.25mm(H)
Winding mode Flyer Winding
Controller PLC 15-axis control
Storage Memory card
Power supply 3Φ 415Vac
Rated frequency 50 ~ 60Hz ±1%
Air pressure demand 0.5 ~ 0.6Mpa
Machine dimensions 1500(L) x 1500(W) x 2000(H)mm
Machine weight 1200kg ±10

Optional Item

  • CE certification
  • Safety cover
  • Wire-broken sensor
  • Heater mechanism