Precision Stator Internal Coil Winding Machine

FDM-3002L Stator Internal Coil Winding Machine

Applications

The DETZO FDM-3002L is a precision automated winding machine designed for high-quality In-slot Stators (Inner Winding). Supporting a maximum stator outer diameter of 130mm and utilizing advanced Needle winding technology, it specializes in the high-performance winding of internal rotor motors. With enhanced servo motion travel and stable tension control, the FDM-3002L achieves superior fill factors and quality consistency even within complex slot geometries, making it the ideal choice for mass-producing medium-to-large industrial and drive motors.

FDM-3002L Large BLDC In-slot Stator Winding

Core Application: Large BLDC Stators (OD up to 130mm)

Precision Needle Winding Technology Display

Precision Tech: High-Quality Needle Winding Process

High Fill Factor In-slot Stator Layering

Key Feature: High Fill-Factor In-slot Layering

High Performance Servo Motor Stator Samples

Applications: Industrial Servo & High-Efficiency Motors

Feature

High-Torque Smart Winding System: Integrating Keyence control technology with a 3kW high-power servo motor and a 4:1 precision gear reducer. Engineered for premium stability and winding accuracy, featuring automated wire clearing and 120-program memory to balance low maintenance with high-efficiency output.

Exact Positioning: Combines Keyence systems with AC servo drives for millisecond-level precision control.

Dialogue HMI: 10" interface with conversational mode for intuitive and effortless program editing.

Powerful Torque: Features a 3kW servo motor with a 4:1 gear reducer for high-torque stability and rotation accuracy.

Auto-Process: Automated pin wrapping and wire clearing ensure a clean process with zero residual wire.

Security Logic: Hierarchical access and password protection prevent unauthorized changes to maintain process integrity.

Flexible Output: Stores 120 programs with a simple structure designed for rapid changeovers and low maintenance.

Technical Specifications

No. of Spindle

2 Spindles (300mm pitch)

Max. Speed

500rpm (CW/CCW)

Wire Diameter

Ø0.20 ~ Ø1.00mm

Control System

PLC 5-axis control

Axis Travel	X: 195 / Y: 235 / Z: 175 mm	Positioning Accuracy	Disp.: 0.01mm / Angle: ±0.5°
Stator O.D.	Max. 130mm	Stator Height	10~70mm (Incl. Insulator)
Power Supply	3Φ 220Vac \| 50~60Hz ±1%	Air Requirement	0.4~0.6Mpa
Power Consumption	9.0kW	Data Storage	Memory Card
Machine Weight	600kg ±10	Machine Dimensions	1,508(L) x 926(W) x 1,550(H) mm

Optional Accessories

CE Certification

Safety Guard

Wire Breakage Detection

Cutter Mechanism

Dual-Stage Tension Switching

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