3 Phase BLDC Motor Winding Machine

FDM-3002L
Applications

The DETZO FDM-3002L is a precision automated winding machine designed for high-quality In-slot Stators (Inner Winding). Supporting a maximum stator outer diameter of 130mm and utilizing advanced Needle winding technology, it specializes in the high-performance winding of internal rotor motors. With enhanced servo motion travel and stable tension control, the FDM-3002L achieves superior fill factors and quality consistency even within complex slot geometries, making it the ideal choice for mass-producing medium-to-large industrial and drive motors.

Inner stator

Stator max. O.D. : 130mm

Inner stator

Inner stator

Inner stator

Inner stator

Inner stator

Feature
High-Torque Smart Winding System: Integrating Keyence control technology with a 3KW high-power servo motor and a 4:1 precision gear reducer. Engineered for premium stability and winding accuracy, featuring automated wire clearing and 120-program memory to balance low maintenance with high-efficiency output.
Exact Positioning: Combines Keyence systems with AC servo drives for millisecond-level precision control.
Dialogue HMI: 10" interface with conversational mode for intuitive and effortless program editing.
Powerful Torque: Features a 3KW servo motor with a 4:1 gear reducer for high-torque stability and rotation accuracy.
Auto-Process: Automated pin wrapping and wire clearing ensure a clean process with zero residual wire.
Security Logic: Hierarchical access and password protection prevent unauthorized changes to maintain process integrity.
Flexible Output: Stores 120 programs with a simple structure designed for rapid changeovers and low maintenance.
Technical Specifications
No. of Spindle
2 Spindles (Pitch 300mm)
Spindle Speed
Max 500 rpm (CW/CCW)
Wire Diameter
Ø0.20 ~ Ø1.00mm
Control System
PLC 5-axis control
Nozzle Movement X: 195 / Y: 235 / Z: 175 mm Positioning Accuracy Disp: 0.01mm / Angle: ±0.5°
Max Stator O.D. 130mm Stator Height 10 ~ 70mm (Incl. Insulator)
Power Supply 3Φ 220Vac | 50 ~ 60Hz ±1% Data Storage Memory Card
Power Consumption 9.0KW Air Requirement 0.4 ~ 0.6Mpa
Machine Weight 600kg ±10 Machine Dimensions 1508(L) x 926(W) x 1550(H)mm
Optional Accessories
CE Certification
Safety Guard
Wire Breakage Detection
Cutter Mechanism
Tension released mechanism