Motor Stator Coil Assembly Production Line
The stator coil is the heart of motor performance and energy conversion efficiency. DETZO offers a wide range of winding technologies, from standalone machines to fully automated customized production lines, capable of precisely handling stators with various slot counts and pole specifications. Our equipment ensures tight winding and superior layering alignment, significantly enhancing the motor's fill factor and thermal stability. These solutions are widely applied in industrial motors, household appliances, and various automated drive systems.
Motor Tech: High-Quality Stator Coil Winding
Customization: High-Efficiency Stator Coil Automated Process
Motor Stator: Automated Assembly Line
The DETZO Motor Stator Coil Production Line is designed for high-precision motor core components. This system integrates automated pin insertion, precision winding, and unique dual-core assembly technology. Through synchronized inspection and spot welding processes, we ensure every stator coil meets the highest standards in electrical performance and mechanical structure.
Feeding & Pinning
Automated bobbin feeding via vibrating plate, with 8-station pin inserting for precision terminal forming.
Winding & Testing
High-efficiency winding using the DSW-6012PN, followed by 8-station soldering/testing for quality assurance.
Dual-Core Assembly
Integrated inner and outer core assembly machines for precise nesting and positioning of the stator structure.
PCB & Spot Welding
Component integration via rotary PCB assembly and fine circuit connection using iron spot welding.
QC & Output
Full inspection via 8-station assembly tester, manual rework station support, and final output system.
Synchronizing core assembly with precision inspection
Motor Stator Coil Assembly: Production Flow
STEP 01 | Bobbin Loading & Pin Inserting
- A. Vibratory Bowl Bobbin Feeder
- B. 8-Station Pin Inserting & Cutting Machine
STEP 02 | Precision Winding & Soldering
- C. DSW-6012PN Auto Winding Machine
- D. 8-Station Soldering & Testing Machine
STEP 03 | Dual Iron Core Assembly
- E. Small Core Assembly Machine
- F. Large Core Assembly Machine
STEP 04 | PCB Mounting & Spot Welding
- G. Rotary PCB Assembly Machine
- H. Soldering Iron Spot Welder
STEP 05 | Final Inspection & Output
- I. 8-Station Assembly Testing Machine
- J. Manual Inspection & Rework Station
- K. Finished Product Output
▲ Production Line Equipment Layout (Station A-K Correlation)
