Starting Coil Production Line

Customized model 10
Applications

The starting coil is the core of the motor startup system, determining the instantaneous efficiency and stability of power activation. With exceptional customized development expertise, DETZO creates fully automated production lines tailored for starting coils, integrating high-precision winding, automated stripping, and terminal welding processes. Our technology effectively addresses challenges such as large wire diameters and complex layering, ensuring that coils possess superior electromagnetic properties and long-term durability. These solutions are widely applied in automotive starter motors, industrial motor relays, and various high-load power systems.

Automated Production for Starter Motor and Relay Coils

Core App: Starter Motor and High-Load Relay Coils

Starter Coil: Automatic Production Line

The DETZO Starter Coil Automatic Production Line is specifically engineered for starter coils, featuring a dual-station vertical winding system for both thick and thin wires. This line integrates precision spot welding, pin insertion, and 100% resistance testing for high-volume, defect-free production.

STAGE 01
STAGE 01

Loading & Primary Winding

The process starts at the manual loading/unloading station, followed by high-torque vertical winding (thick wire) and a specialized detection station.

STAGE 02
STAGE 02

Winding & Terminal Assembly

Features secondary vertical winding (thin wire), integrated with spot welding, a 4-station pin inserter, and wire cutting mechanisms.

STAGE 03
STAGE 03

Quality Control & Finishing

Ensures quality through a resistance testing station and final insulation via the taping mechanism before unloading the finished coils.

Integrating dual-winding technology with precision QC testing

DETZO Turnkey Solutions

Starter Coil: Production Process Flow

STEP 01 | Loading & Primary Winding

  • A. Manually loading / unloading station
  • B. Vertical automatic coil winding machine (thick wire)
  • C. With or without winding detection station

STEP 02 | Precision Winding & Assembly

  • D. Vertical automatic coil winding machine (thin wire)
  • E. Automatic spot welding mechanism
  • F. 4-station pin inserting machine
  • G. Copper wire cutting station

STEP 03 | Testing & Finishing

  • H. Resistance testing station
  • I. Taping mechanism