Water Valve Coil Assembly Production Line

Customized model 07
Applications

Solenoid valve coil

Water Valve Coil: Assembly Production Line

DETZO Water Valve Coil Assembly Production Line is an integrated high-efficiency production line for water valve coils. It combines precision winding, advanced soldering, QC testing, and injection molding into a seamless workflow connected by a specialized conveyor system.

STAGE 01
STAGE 01

Feeding & Winding

Powered by dual Vibrating plate bobbin feeders and DSW-6012PT automatic winding machines for non-stop, high-speed coil production.

STAGE 02
STAGE 02

Soldering & Cooling

After fluxing and pin detection, components undergo high frequency soldering followed by a specialized blower cooling station.

STAGE 03
STAGE 03

Inspection & Sorting

Ensures quality through resistance testing and an NG unloading station, integrated within the smart conveyor workflow.

STAGE 04
STAGE 04

Injection & Output

Final processing at the injection machine for encapsulation, delivered via powerless conveyors for the finished products.

Seamless integration from winding to injection molding

DETZO Turnkey Solutions

Water Valve Coil: Production Process Flow

STEP 01 | Feeding & Winding System

  • A1 & A2. DSW-6012PT automatic coil winding machine
  • B1 & B2. Vibrating plate automatic bobbin feeding machine

STEP 02 | Soldering & Inspection

  • C. Fluxing station - Flux coating pre-treatment
  • D. Pin detective station - Pin position verification
  • E. High frequency soldering machine No. 1 & 2
  • F. High frequency soldering machine No. 3 & 4
  • G. Blower cooling station - Fast cooling and joint stabilization

STEP 03 | Testing & Smart Conveying

  • H. Resistance testing station - 100% Electrical quality check
  • I. NG unloading station - Automated rejection of defective parts
  • J. Flexlink conveyor - High-stability process transmission
  • K. Servo conveyor mechanism in front of injection machine

STEP 04 | Molding & Final Output

  • L. Injection machine - Coil encapsulation molding
  • M. Powerless conveyor - Final product output