Relay Coil Production Line

Customized model 06
Applications

As the core component for circuit switching and signal control, the winding quality of a relay coil directly impacts the reliability of switching actions. DETZO’s highly integrated relay coil production lines are specifically designed to handle fine wire diameters and precision layering requirements. We seamlessly link fully automated winding, pin wrapping, precision spot welding, and comprehensive performance testing. This significantly reduces manual intervention, ensuring that every relay coil achieves exceptional consistency and long-term service life, meeting the stringent standards for precision control in the modern electronics industry.

Fully Automated Winding and Terminal Welding Line for Relay Coils

Core Application: Fully Automated Process for High-Quality Relay Coils

Relay Coil: Automatic Production Line

The DETZO Relay Coil Production Line is engineered for high-speed relay coil manufacturing. It integrates automated bobbin feeding with high-precision winding and automated wire trimming to ensure a seamless and efficient production cycle.

STAGE 01
STAGE 01

Automated Feeding

Utilizes a vibrating plate automatic bobbin feeding machine to provide consistent and oriented material supply for the production line.

STAGE 02
STAGE 02

Precision Winding

Features the DSW-4216NP automatic winding machine, delivering exceptional speed and tension control for high-quality relay coil winding.

STAGE 03
STAGE 03

Trimming & Output

Incorporates a wire organize and cutting machine for finishing, followed by finished product output for collection.

Combining high-speed winding with precision trimming for maximum output

DETZO Turnkey Solutions

Relay Coil: Production Process Flow

STEP 01 | Automated Feeding

  • A. Vibrating plate automatic bobbin feeding machine - Efficient orientation and supply of relay bobbins

STEP 02 | Precision Winding

  • B. DSW-4216NP automatic coil winding machine - High-speed multi-axis winding with stable tension control

STEP 03 | Finishing & Output

  • C. Coil wire organize / Cutting machine - Automated wire finishing and precision lead trimming
  • D. Finished product output - Automated unloading and collection of finished coils
Relay Coil Production Line Layout

▲ Equipment Layout of Automated Production Line (Stations A-D corresponding)