Ultrasonic welding machine

Valve Assembly Machine-24
Applications

In the manufacturing of modern fluid control components, the quality of plastic valve welding directly determines the product's sealing integrity and pressure resistance. DETZO’s Automatic Ultrasonic Welding Machine is specifically engineered for high-precision valve assemblies, seamlessly integrating complex part feeding, multi-stage fiber optic precision detection, and high-performance ultrasonic welding technology.
The equipment features a highly customized 12-station rotary layout, equipped with multiple vibratory bowl feeding systems to ensure precise positioning of plastic parts, diaphragms, and caps. By incorporating advanced vacuum cleaning mechanisms and real-time height inspection, we achieve a zero-contamination welding environment while guaranteeing that every finished product meets the highest industrial standards for hole alignment and structural strength. This is a smart production solution designed for manufacturers pursuing maximum capacity and stable yield, providing a robust competitive edge for your automated processes.

Ultrasonic Welding for Solenoid Valve Body

Solenoid Valve Body Welding

Precision Solenoid Valve Assembly

Precision Valve Assembly

Water Valve Diaphragm Ultrasonic Welding

Valve Diaphragm Welding

Feature

Intelligent Data Storage

Features a built-in PLC data storage system that meticulously records production parameters, enabling traceability and scientific analysis to enhance management efficiency.

Intuitive HMI Operation

Equipped with a user-friendly Human-Machine Interface (HMI) for effortless programming, allowing operators to quickly master the system and ensure a seamless experience.

Strict Access Control

Includes a comprehensive multi-level authorization and password protection system to prevent unauthorized modifications, ensuring the security and stability of production data.

Low-Maintenance Design

The robust and simplified mechanical structure ensures easy system control and convenient daily maintenance, maintaining long-term operational stability.

Production Process Description

STATION A Vibratory Bowl (Plastic) Feeding Station
STATION B Fiber Optic Inspection Station 1
STATION C Vibratory Bowl (Diaphragm) Feeding Station
STATION D Fiber Optic Inspection Station 2
STATION E Vibratory Bowl (Cap) Feeding Station
STATION F Fiber Optic Inspection Station 3
STATION G Vacuum Cleaning & Ultrasonic Welding Station
STATION H Reserved Station (Pre-equipped)
STATION I Height Inspection Station
STATION J Round Hole Inspection Station
STATION K Vacuum Suction & Discharge Station
STATION L Vacuum Cleaning & Waste Suction Station