DSW-HCB Automatic Flat-Wire Winding Machine

DSW-HCB
Applications

【Flat-Wire Winding Specialist: DSW-HCB for High-Efficiency Magnetic Components】
The DETZO DSW-HCB Automatic Flat-Wire Winding Machine is engineered for precision electronic components requiring high power density. Specifically optimized for the unique geometry of flat wire, this model provides exceptional control over dimensions ranging from 0.12~0.90mm(T) x 1.50~3.00mm(H). By ensuring precise layering and tight tolerances, the DSW-HCB maximizes the space factor (fill factor) and significantly enhances thermal performance. Whether for high-frequency transformers in EV power systems, high-performance inductors, or next-generation energy-saving motor stators, DSW-HCB delivers low-loss, superior winding quality through high-precision tension and displacement control.

Various Automated Flat Wire Coils

Finished OD - Ø6 ~ Ø15mm

Solar Inverter High-Frequency Inductor

Solar & Renewable Energy Applications

Automotive High-Current Flat Wire Coil

Automotive-Grade High Current Coils

High Fill Factor Flat Wire Inductor

High Power Density Vertical Winding

SMD High Current Power Choke

SMD High Current Power Inductors

Precision Air-Core Flat Wire Coil

Air-Core Flat Wire Winding

Custom Flat Wire Inductor Components

Customized Flat Wire Components

High-Frequency Power Transformer Coil

Low Loss High-Frequency Coils

Feature

Data Analysis

The data storage PLC makes the production programs easy to analyze and evaluate.

Intuitive Operation

Operation is intuitive and simple, combined with an HMI for easy program editing and use.

Quick Changeover

Special winding mold design allows for high-precision and rapid tooling replacement.

Program Storage

Stores up to 100 sets of programs, ensuring fast switching between different production styles.

Access Control

Hierarchical management and password protection prevent unauthorized personnel from modifying programs.

Easy Maintenance

The structure is simple, control is straightforward, and maintenance is highly convenient.

Technical Specifications
Spindle Speed
100 ~ 800rpm
Finished Outer Dia.
Ø6 ~ Ø15mm
Inner Diameter
Min. Ø2.6mm
Finished Thickness
Max. 8.0mm
Applicable Wire 0.12~0.90(T) x 1.50~3.00(H) mm Control System PLC 4-axis NC Control
Angle Setting 360.0 unit / rev. Positioning Accuracy 0.01mm
Mold Life 1,000,000 cycles Air Requirement 0.4 ~ 0.6MPa
Power Supply 1Φ 220 Vac | 50~60 Hz ±1% Power Consumption 1.5kW
Machine Weight 300kg ±10 Machine Dimensions 1165(L) x 715(W) x 1800(H) mm
Optional Accessories
CE Certification
Safety Guard
Servo Wire Feeding