Automatic 8 Spindles Air-Coil Winding Machine

DSW-4208HFC Automatic Air-Coil Winding Machine

Applications

The DETZO DSW-4208HFC is a premier winding solution developed for high-quality automotive inductors and hot-air self-bonding coils. At its core, this system integrates a real-time hot-air curing system that synchronizes wire heating during the winding process, ensuring immediate structural integrity and rigid geometric shapes upon de-molding. This technology serves as an eco-friendly and high-efficiency alternative to traditional varnishing processes. Specifically engineered for precision air-core coils, sensor coils, and various automotive self-bonding components, the DSW-4208HFC combines multi-axis synchronized control with an accurate temperature compensation system to perfectly meet the rigorous standards for geometric precision and long-term durability in the automotive industry.

Feature

Integrated Control Systems Combines Keyence control logic with AC Servo motor technology for high-precision closed-loop positioning.

Intuitive 10" HMI Interface Features dialogue-based programming to simplify complex winding sequences and reduce setup time.

SMED Tooling Design Modular winding jig system for rapid changeovers, maximizing machine uptime and efficiency.

High-Capacity Recipes Equipped with internal memory to store up to 120 programs, ideal for high-mix, low-volume production.

Security & Data Integrity Supports multi-level authorization and password protection to prevent unauthorized modifications.

Low Maintenance Architecture Simplified mechanical structure ensures system stability and streamlines routine maintenance.

Technical Specifications

No. of Spindle

8 Spindles (42mm pitch)

Max. Speed

6,000rpm (CW/CCW)

Wire Diameter

Ø0.05 ~ Ø0.50mm

Control System

PLC 6-Axis Servo Control

Applicable Wire

Self-bonding (Hot Air)

Axis Travel	X: 110 / Y: 100 / Z: 80 mm	Positioning Accuracy	Disp.: 0.01mm / Angle: ±0.5°
Coil Dim.	Max. Dia.: 30mm / Max. Width: 10mm	Power Supply	1Φ 220Vac \| 50~60Hz ±1%
Air Requirement	0.4~0.6Mpa	Power Consumption	10kW
Data Storage	Memory Card	Machine Weight	850kg ±10
Machine Dimensions	1,200(L) x 860(W) x 1,700(H) mm
Twisting Spec (Opt.)	Wire Dia.: Ø0.03~0.15mm / Length: 300mm	Twisting Performance	Skein: 1~9T / Speed: 50mm/s Flyer: 1~1,000T / Speed: 6,000rpm

Optional Accessories

CE Certification

Safety Guard

Wire Breakage Detection

Hot Air Bonding Mechanism

Auto Unloading Mechanism

Wire Hooking (Pressing) Mechanism

Cutter Mechanism

Tailstock mechanism

Tension released mechanism

Twisting Mechanism

Model	DSW-4208HFC	DSW-4208HFTC
	Automatic 8 Spindles Air-Coil Winding Machine	Automatic 8 Spindles Air-Coil Winding Machine + Twisting Mechanism

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Air-Coil Automatic Winding Machine