Automatic 8 Spindles Air-Coil Winding Machine

DSW-4208HFC Automatic Air-Coil Winding Machine

Applications

The DETZO DSW-4208HFC is a premier winding solution developed for high-quality automotive inductors and hot-air self-bonding coils. At its core, this system integrates a real-time hot-air curing system that synchronizes wire heating during the winding process, ensuring immediate structural integrity and rigid geometric shapes upon de-molding. This technology serves as an eco-friendly and high-efficiency alternative to traditional varnishing processes. Specifically engineered for precision air-core coils, sensor coils, and various automotive self-bonding components, the DSW-4208HFC combines multi-axis synchronized control with an accurate temperature compensation system to perfectly meet the rigorous standards for geometric precision and long-term durability in the automotive industry.

Feature

Integrated Control Systems Combines Keyence control logic with AC Servo motor technology for high-precision closed-loop positioning.

Intuitive 10" HMI Interface Features dialogue-based programming to simplify complex winding sequences and reduce setup time.

SMED Tooling Design Modular winding jig system for rapid changeovers, maximizing machine uptime and efficiency.

High-Capacity Recipes Equipped with internal memory to store up to 120 programs, ideal for high-mix, low-volume production.

Security & Data Integrity Supports multi-level authorization and password protection to prevent unauthorized modifications.

Low Maintenance Architecture Simplified mechanical structure ensures system stability and streamlines routine maintenance.

Technical Specifications

Spindle Config

8 Spindles (42mm pitch)

Max Speed

6,000 rpm

Wire Range

Ø0.05 ~ Ø0.50 mm

Control System

PLC 6-Axis Servo Control

Wire Type	Self-bonding (Hot Air)	Positioning Accuracy	Linear: 0.01mm / Angular: ±0.5°
Travel Distance	X: 110 / Y: 100 / Z: 80 mm	Winding Range	Max Coil Ø: 30mm / Max Width: 10mm
Facility Req.	1Φ 220Vac \| 50~60Hz \| 0.4~0.6Mpa	Power Consumption	10 KW
Storage	Memory Card	Machine Weight	850 kg ±10
Dimensions	1200(L) x 860(W) x 1700(H) mm

Optional Accessories

CE Certification

Safety Guard

Wire Breakage Detection

Hot Air Bonding Mechanism

Auto Unloading Mechanism

Wire Hooking (Pressing) Mechanism

Cutter Mechanism

Tailstock mechanism

Tension released mechanism

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Air-Coil Automatic Winding Machine