Automatic Pin Insertion Machine

Core Advantages of Full Automatic Pin Inserting Machines

Automated pin insertion is the key to high-efficiency assembly for connectors and coil bobbins. DETZO provides flexible solutions from standalone units to multi-station integrated systems:

  1. Precision Servo-Driven Insertion
    Equipped with servo motion control, the system precisely manages insertion depth and positioning, ensuring consistency for subsequent winding and soldering.
  2. Versatile Terminal Feeding Options
    Supports tape-on-reel and loose-pin feeding. Stable feeding mechanisms can handle various pin cross-sections, including round and square pins.
  3. Clean Cutting & Superior Aesthetics
    Uses long-life precision cutting tools to ensure smooth, burr-free pin ends, enhancing the overall quality and appearance of the product.
  4. Automatic Unloading & Sorting System
    After insertion, the machine can be integrated with an unloading mechanism to sort and arrange finished parts neatly, streamlining the transition to subsequent processes.

DETZO Configuration Options: Meeting Diverse Capacity Needs

01. Benchtop Semi-Auto Type

Ideal for: Small batches, prototyping, and irregular components.
Highlights: Compact footprint with digital depth settings. Combines manual loading with automated insertion for high assembly precision.

02. Standalone Automation

Ideal for: High-volume production of standardized bobbins and connectors.
Highlights: Fully automated workflow—from loading and inserting to cutting and unloading—significantly reducing manual labor requirements.

03. Multi-station Integrated Systems

Ideal for: Multi-process integration and high-capacity lines.
Highlights: Seamlessly integrates "Automatic Feeding → Precision Insertion → Pin Bending → Automatic Unloading" for an optimized manufacturing flow.

Precision Process Control: Ensuring Assembly Stability

  • Active Pressure Monitoring (Optional): Detects insertion force in real-time to prevent bobbin damage or pin deformation, ensuring structural integrity.
  • Geometric Alignment Accuracy: Mechanical fixtures and servo axis synchronization ensure pin verticality and pitch tolerances meet industrial standards.
  • Efficient Automatic Unloading: Customizable sorting methods arrange finished products neatly for the next station, reducing the cost of manual handling.

Why Choose DETZO Pin Inserting Solutions?

  1. Deep Expertise in Bobbin Structures: As winding experts, our insertion mechanisms are designed to protect bobbins, effectively reducing material rejection rates.
  2. Flexible Changeover Design: Quick mold change and parameter adjustment capabilities shorten setup times for diverse product lines.
  3. Robust and Durable Quality: Engineered for high-strength industrial use, our machines maintain consistent precision over long-term operations.

Empowering Your Precision Manufacturing

DETZO’s full automatic pin inserting machine series is designed to enhance the assembly efficiency and quality of electronic components. From lab-scale benchtop units to multi-station automated unloading lines,  as a leading pin insertion machine manufacturer, we provide practical and stable technical support.

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