Automated Brake Coil Production Line

Customized model 11
Applications

With the rapid advancement of smart vehicles and EVs, the design of automotive coils has become increasingly complex and precise. DETZO specializes in developing fully automated, customized production lines that cover every step from coil winding to final assembly. Beyond precision winding, we integrate automated spot welding, stripping, testing, and component assembly. This ensures that each automotive coil maintains superior signal accuracy and durability even in extreme operating environments, making us the most reliable automation partner in the automotive electronics supply chain.

Fully Automated Production for Customized Automotive Sensors and Coils

Customized App: High-Performance Automotive Electronic & Sensor Coils

Brake Coil: Fully Automated Production Line

The DETZO Automated Brake Coil Production Line is designed for high-performance industrial components, integrating a complete process from bobbin feeding to precision pinning, winding, and testing. Our advanced transformer production line configuration ensures every coil meets the highest standards for electrical performance and structural stability.

STAGE 01

Automatic Feeding

Utilizing a vibrating plate automatic bobbin feeding machine for precise component orientation.

STAGE 02

Precision Pinning

The pin inserting machine executes high-accuracy terminal placement for structural integrity.

STAGE 03

Vertical Winding

Equipped with the DSW-15004V vertical winding machine for precision layering and tension control.

STAGE 04

Automated Welding

Integrated spot welding machine for reliable electrical joining and enhanced durability.

STAGE 05

Resistance Testing

Automated resistance testing ensures superior quality control and screenings.

STAGE 06

Output & Connecting

Finished product output for seamless connection with back-end manufacturing processes.

Optimizing processes for high-quality industrial coils

DETZO Turnkey Solutions

Brake Coil: Production Process Flow

STEP 01 | Feeding & Pin Insertion

  • A. Vibrating plate automatic bobbin feeding machine - Precision component orientation
  • B. Pin inserting machine - High-accuracy terminal placement

STEP 02 | Vertical Winding Process

  • C. DSW-15004V vertical automatic coil winding machine - Specialized winding technology

STEP 03 | Welding & Quality Testing

  • D. Spot welding machine - Reliable electrical joining
  • E. Resistance testing machine - Automated electrical quality screening

STEP 04 | Output & Collection

  • F. Finished product output - Automated collection for back-end connection