FCW-3007S Automatic Inductor Soldering Machine

FCW-3007S
Applications

[Perfect Balance of Speed and Precision: FCW-3007S Redefines High-Efficiency Inductor Soldering]
The DETZO FCW-3007S Automatic Inductor Soldering Machine is engineered for production lines that demand mass output and high-precision specifications. Powered by a high-performance Japan Keyence PLC and a four-axis servo system, this model achieves a rapid and stable 3000rpm operation, processing up to 30 cores in a single cycle. It is the ideal solution for Molding Inductors, Drum Core Inductors, and various small precision-wound components. With its ultra-precise 7mm pitch and digital parameter control, it ensures absolute consistency for every solder joint, providing the ultimate boost to yield rates and capacity for the 5G communication and consumer electronics markets.

Automated NR Core Winding and Soldering

NR Core (Max. OD 5x5mm)

3R3 Power Inductor Soldering Process

3R3 Power Inductor

High Precision SMD Inductor Soldering

Precision SMD Inductor

Fully Automated Molding Inductor Soldering

Molding Inductor

4R7 Wire-wound Inductor Solder Processing

4R7 Wound Inductor

Drum Core Inductor Automated Soldering

Drum Core Inductor

High Frequency Chip Inductor Production

High Frequency Chip Inductor

Miniature Electronic Component Soldering

Miniature Wound Inductor

Feature
4-Axis Servo Precision
Equipped with 400W & 750W motors for fast movement and accurate positioning.
High-Speed Performance
Achieves a maximum speed of 3000rpm, ensuring a rapid and smooth production cycle.
Mass Production Efficiency
Solders 30 cores per cycle (7mm pitch) to significantly boost output stability.
Keyence Control System
Features Japan's Keyence PLC and a programmable HMI for ultimate process flexibility.
Compact & Heavy-Duty
900kg robust design that combines high performance with space-saving dimensions.
Technical Specifications
Applicable Product Power Inductor (Multi-angle) Applicable Core Spec. Max. ~5x5 mm
Core Quantity 24 pcs / cycle Spindle Pitch 9 mm
Soldering Time Depends on Inductor size Positioning Accuracy Disp.: 0.01 mm / Angle: ±0.5°
Axis Travel X: 640 mm / LD: 500 mm / Z: 340 mm / S: 0~90°
Solder Pot Dimensions 80 x 268 mm Solder Pot Temp. Max. 500 °C
Heater Spec. 500W x 12 units Solder Pot Power/Current Max. 6.0 kW / 27 A
Vacuum Pressure -84 MPa Vacuum Consumption 65 L/min
Pump Power/Current Max. 1.5 kW / 7 A Current Consumption 10 A
Machine Power/Current Max. 11 kW / 50 A Control System PLC 4-axis NC control
Power Supply 3Φ 220 Vac | 50~60 Hz ±1% Air Requirement 0.5 ~ 0.6 MPa
Air Consumption Max. 118 L/min Machine Weight 950 kg ±10
Machine Dimensions 1710(L) x 1150(W) x 1900(H) mm
Optional Accessories
CE Certification