PMSM Motor Winding Machine

FDS-10004S
Applications

The DETZO FDS-10004S is an automated winding platform specifically engineered for high-performance Brushless DC Motors (BLDC) and Permanent Magnet Synchronous Motors (PMSM). This equipment specializes in high-speed, precision winding for Segmented Stators. By utilizing advanced servo-synchronization technology, it achieves superior copper fill factors and layering consistency within confined slot spaces—results unattainable by conventional winding methods. This is critical for maximizing flux density, significantly reducing cogging torque, and minimizing vibration and noise in PMSM motors. Whether applied to high-torque industrial robotic joints, precision servo motors, or high-efficiency EV propulsion, the FDS-10004S delivers ultimate quality stability and mass-production efficiency.

Brushless motor

Suitable for–Permanent brushless magnet motor

Motor stator

Segmented Stator

Motor stator

Motor stator

Motor stator

Motor stator

Motor stator

Motor stator

Motor stator

Brushless motor

Stator assembly

Feature

High Torque & Precision

Combines Keyence systems with AC servo drives for extreme positioning accuracy. The 2KW spindle motor delivers powerful and stable torque.

Intuitive Operation

Features a 10" HMI with conversational programming for ease of use. Multi-level password protection prevents unauthorized program modifications.

Smart Production

Automated terminal winding and wire clearing ensure zero waste. Includes storage for 120 programs, allowing for rapid style switching.

Reliability & Quality

Precise tension control ensures consistent coil quality. The simple, robust mechanical design offers easy control and low-effort maintenance.

Technical Specifications
No. of Spindle
4 Spindles (Pitch 100mm)
Max Speed
500 rpm (CW/CCW)
Wire Diameter
Ø0.10 ~ Ø1.00mm
Control System
PLC 4-axis control
Nozzle Movement X: 110 / Y: 115 / Z: 85 mm Positioning Accuracy Disp: 0.01mm / Angle: ±0.5°
Stator Diagonal 30 ~ 95mm (Incl. Insulator/Terminal) Stator Width 10 ~ 30mm (Incl. Insulator)
Stator Thickness 10 ~ 30mm Data Storage Memory Card
Power Supply 3Φ 220Vac | 50 ~ 60Hz ±1% Air Requirement 0.4 ~ 0.6Mpa
Power Consumption 5.0KW Machine Weight 460kg ±10
Machine Dimensions 1667(L) x 798(W) x 1510(H) mm
Optional Accessories
CE Certification
Safety Guard
Wire Breakage Detection
Stripping Mechanism
Scissors Mechanism
Tailstock mechanism
Tension released mechanism

Why Choose DETZO Automatic Vertical Stator Winding Machine?

The DETZO Automatic Vertical Stator Winding Machine is designed for high-performance standalone operation, combining a robust vertical structure with precision winding technology. Its compact footprint and ergonomic design optimize floor space while facilitating quick manual loading and efficient setup changes. By providing exceptional structural stability, this machine ensures superior winding quality at high speeds, making it the ideal choice for manufacturers seeking production flexibility and industrial-grade accuracy.

Ready to enhance your production precision and flexibility? Contact us today to learn more or request a professional quote for the DETZO Automatic Vertical Stator Winding Machine.