Fully Automatic Transformer Coil Winding Machine

DSW-4208PC
Fully Automatic Coil Winding Machine Applications

The DETZO DSW-4208 Series is engineered for high-precision micro-coil winding. With superior motion accuracy, it is the ideal solution for miniature transformer, relay, inductor, and switching coils. For intricate adapter and primary coils, the DSW-4208 delivers exceptional stability. It is also extensively utilized for automotive side-mirror, valve, horn, and ignition coils, representing the ultimate choice for fine-wire processing and ultra-precise quality.

DSW-4208PC Precision Multi-Spindle Winding

Precision Winding: For various small coils with OD under 30mm

Electronic Transformer Tin Wire Winding

Transformer: Tin Wire Winding Process

Triple Insulated Wire Transformer Winding

Transformer: Triple Insulated Wire Winding

Copper Wire Electronic Transformer Winding

Transformer: Precision Copper Wire Winding

Power Transformer Coil

Power Transformer Coil

High Frequency Choke Coil

High Frequency Choke Coil

CFL Energy Saving Lamp Choke

Choke Coil for CFL Lamps

Industrial Inductor Coil Winding

Industrial Inductor Coil

Drum Core Inductor Winding

Drum Core Inductor

Drum Core Ferrite Winding

Ferrite Drum Core Coil

Inverter Coil Winding

Inverter Coil

High Voltage Inverter Transformer

High Voltage Inverter Coil

Inverter Power Transformer

Inverter Transformer

Automotive Ignition Coil Winding

Ignition Coil (Automotive)

Solenoid Valve Coil Winding

Solenoid Valve Coil

High Precision Solenoid Coil

Precision Solenoid Coil

Relay Coil Winding Process

Relay Coil

Car Side Mirror Actuator Coil

Automotive Side Mirror Coil

Automatic Winding and Taping Machine

Integrated Winding & Taping

Transformer Insulation Taping

Transformer Insulation Taping

Multi-layer Composite Taping

Multi-layer Composite Taping

Automatic High-Efficiency Transformer Winding

High-Efficiency Transformer Coil

DSW-4208 Series Automated Production Line

DSW-4208 Automation Application

Electronic Inverter Component Coil

Electronic Inverter Component

Fully Automatic Coil Winding Machine Feature

DSW-4208PC fully automatic winding machine combines the Keyence platform with an AC servo motor drive system ensuring that your winding tasks are executed with the utmost accuracy, meeting even the most demanding specifications and this fully automatic transformer winding machine features an automatic pin wrapping and residual wire removal system. This ensures that winding is precise, and any leftover wire is efficiently removed, maintaining the quality and integrity of your products.

DSW-4208PC fully automatic winding machine is designed to streamline your winding operations and optimize productivity it offers a host of features that cater to precision, efficiency, and user-friendliness and the machine's straightforward structure, easy-to-use controls, and convenient maintenance procedures contribute to reduced downtime and ensure long-term reliability, the fully automatic winding machine is the ideal solution for businesses seeking winding machine.

  • Our transformer coil winding machine is equipped with specialized quick-change winding tooling and an automatic loading and unloading function (excluding special models), this automation reduces manual intervention, allowing you to swiftly adapt to different winding requirements and minimizing setup time and keeping your production processes agile significantly enhancing your production capacity. Besides, built-in nozzle angle settings of 0°, 90°, and 120° allow for the one-time completion of winding tasks at multiple angles. This versatility simplifies the winding process and further accelerates production.
  • This automatic transformer winding machine can store up to 120 sets of programs, and effortlessly switch between them as needed high flexibility enables quick adaptation to varying production demands and product specifications. 10-inch Human Machine Interface (HMI) with user-friendly which allows for intuitive program editing in dialogue mode interface simplifies the programming process and makes it accessible to operators of varying skill levels. Besides also have hierarchical management and a password storage function add an extra layer of security to your operations. Unauthorized personnel are prevented from modifying programs, ensuring data integrity and process reliability.


Technical Specifications
No. of Spindle
8 Spindles (42mm pitch)
Max. Speed
12,000rpm (CW/CCW)
Wire Diameter
Ø0.02 ~ Ø0.50mm
Control System
PLC 4-Axis Servo Control
Axis Travel X: 110 / Y: 100 / Z: 80 mm Positioning Accuracy Disp.: 0.01mm / Angle: ±0.5°
Winding Range Max. Dia.: 30mm / Max. Width: 60mm Wrapping Angle 0°, 90°, 120°
Power Supply 1Φ 220Vac | 50~60Hz ±1% Air Requirement 0.4~0.6Mpa
Power Consumption 2.5kW Data Storage Memory Card
Machine Weight 700kg ±10 Machine Dimensions 1,200(L) x 900(W) x 1,700(H) mm
Twisting Spec (Opt.) Wire Dia.: Ø0.03~0.15mm / Length: 300mm Twisting Performance Skein: 1~9T / Speed: 50mm/s
Flyer: 1~1,000T / Speed: 6,000rpm
Taping Spec (Opt.) Outer Dia.: Ø50~130mm / Width: 2~10mm (Please contact us if it exceeds the usage range)
Optional Accessories
CE Certification
Safety Guard
Bifilar winding
Wire Breakage Detection
Hot Air Bonding Mechanism
Twisting Mechanism
Taping Mechanism
Wire Hooking (Pressing) Mechanism
Cutter Mechanism
Tailstock mechanism
Tension released mechanism
Servo Wire clamper Mechanism
Servo Loading/Unloading Mechanism
Model DSW-4208PC DSW-4208PTC DSW-4208TPC DSW-4208TPS DSW-4208HFC
Automatic 8 Spindles Coil Winding Machine Automatic 8 Spindles Coil Winding Machine + Twisting Mechanism Automatic 8 Spindles Coil Winding Machine + Taping Mechanism Automatic 8 Spindles Coil Winding Machine + Twisting Mechanism + Taping Mechanism Automatic 8 Spindles Coil Winding Machine + Heater blower Mechanism(Suitable for air core coils)