Fully Automatic Transformer Coil Winding Machine

DSW-4208PC
Fully Automatic Coil Winding Machine Applications

The DETZO DSW-4208 Series is engineered for high-precision micro-coil winding. With superior motion accuracy, it is the ideal solution for miniature transformer, relay, inductor, and switching coils. For intricate adapter and primary coils, the DSW-4208 delivers exceptional stability. It is also extensively utilized for automotive side-mirror, valve, horn, and ignition coils, representing the ultimate choice for fine-wire processing and ultra-precise quality.

Various coils

Suitable for - coil winding with O.D. less than 30mm

Transformer coil

Tin wire winding

Transformer coil

TEX-E winding

Transformer coil

Copper wire winding

Transformer coil

Choke coil

Choke coil

Choke coil

Drum core

Drum core

Inverter coil

Inverter coil

Inverter coil

Ignition coil

Solenoid coil

Solenoid coil

Relay coil

Mirror coil

Various winding and tape coils

Suitable for–Winding and Taping

Transformer coil

Transformer coil

Transformer coil

Inverter coil

Fully Automatic Coil Winding Machine Feature

DSW-4208PC fully automatic winding machine combines the Keyence platform with an AC servo motor drive system ensuring that your winding tasks are executed with the utmost accuracy, meeting even the most demanding specifications and this fully automatic transformer winding machine features an automatic pin wrapping and residual wire removal system. This ensures that winding is precise, and any leftover wire is efficiently removed, maintaining the quality and integrity of your products.

DSW-4208PC fully automatic winding machine is designed to streamline your winding operations and optimize productivity it offers a host of features that cater to precision, efficiency, and user-friendliness and the machine's straightforward structure, easy-to-use controls, and convenient maintenance procedures contribute to reduced downtime and ensure long-term reliability, the fully automatic winding machine is the ideal solution for businesses seeking winding machine.

  • Our transformer coil winding machine is equipped with specialized quick-change winding tooling and an automatic loading and unloading function (excluding special models), this automation reduces manual intervention, allowing you to swiftly adapt to different winding requirements and minimizing setup time and keeping your production processes agile significantly enhancing your production capacity. Besides, built-in nozzle angle settings of 0°, 90°, and 120° allow for the one-time completion of winding tasks at multiple angles. This versatility simplifies the winding process and further accelerates production.
  • This automatic transformer winding machine can store up to 120 sets of programs, and effortlessly switch between them as needed high flexibility enables quick adaptation to varying production demands and product specifications. 10-inch Human Machine Interface (HMI) with user-friendly which allows for intuitive program editing in dialogue mode interface simplifies the programming process and makes it accessible to operators of varying skill levels. Besides also have hierarchical management and a password storage function add an extra layer of security to your operations. Unauthorized personnel are prevented from modifying programs, ensuring data integrity and process reliability.


Technical Specifications
No. of Spindle
8 Spindles (42mm pitch)
Max. Speed
12,000 rpm
Wire Diameter
Ø0.02 ~ Ø0.50 mm
Control System
PLC 4-Axis Servo Control
Nozzle Movement X: 110 / Y: 100 / Z: 80 mm Positioning Accuracy Disp.: 0.01mm / Angle: ±0.5°
Winding Range Max. Dia.: 30mm / Max. Width: 60mm Wrapping Angle 0°, 90°, 120°
Infrastructure 1Φ 220Vac | 50~60Hz | 0.4~0.6Mpa Power Consumption 2.5KW
Storage Method Memory Card Machine Weight 700kg ±10
Machine Dimensions 1200(L) x 900(W) x 1700(H) mm
Twisting Spec (Opt.) Wire Dia.: Ø0.03~0.15mm / Length: 300mm Twisting Performance Turns: 1~9T / Speed: 6,000rpm
Taping Spec (Opt.) Outer Dia.: Ø50~130mm / Width: 2~10mm (Please contact us if it exceeds the usage range)
Optional Accessories
CE Certification
Safety Guard
Bifilar winding
Wire Breakage Detection
Hot Air Bonding Mechanism
Twisting Mechanism
Taping Mechanism
Wire Hooking (Pressing) Mechanism
Cutter Mechanism
Tailstock mechanism
Tension released mechanism
Servo Wire clamper Mechanism
Servo Loading/Unloading Mechanism
Model DSW-4208PC DSW-4208PTC DSW-4208TPC DSW-4208TPS DSW-4208HFC
Automatic 8 Spindles Coil Winding Machine Automatic 8 Spindles Coil Winding Machine + Twisting Mechanism Automatic 8 Spindles Coil Winding Machine + Taping Mechanism Automatic 8 Spindles Coil Winding Machine + Twisting Mechanism + Taping Mechanism Automatic 8 Spindles Coil Winding Machine + Heater blower Mechanism(Suitable for air core coils)