Custom Low Frequency Transformer Coil Production Line by DETZO

low frequency transformer coil auto line

Applications

EI30~60 series transformer coil

Suitable for - EI30~60 series

Low frequency transformer coil

Low Frequency Transformer Coil: Automatic Production Line

The DETZO Low Frequency Transformer Coil Production Line is engineered for low-frequency transformers, featuring dedicated winding stations for both thick and fine wire, integrating assembly, and final testing.

STAGE 01

Hybrid Winding

Combines DSW-6012PT (Fine Wire) and DSW-6006P (Thick Wire) for versatile winding requirements.

STAGE 02

Core Assembly

Features automated silicon steel sheet assembly and spot welding for structural stability.

STAGE 03

Final QA

Ensures every unit meets performance benchmarks via high-precision electrical testing.

Precision engineering for low-frequency transformer production

DETZO Turnkey Solutions

Low Frequency Transformer Coil: Process Flow

STEP 01 | Feeding & Hybrid Winding Stations

A. Vibrating Plate Automatic Bobbin Feeder: Features a specialized sorting mechanism to ensure bobbins are oriented and fed continuously, minimizing production downtime.
B. DSW-6012PT Winding Machine (Fine Wire): Equipped with a high-sensitivity tension control system for primary windings, ensuring wire integrity even during high-speed, high-turn counts.
C. DSW-6006P Winding Machine (Thick Wire): Engineered with high-torque motors to handle heavy secondary windings, ensuring uniform layering and optimal current conductivity.

STEP 02 | Integrated Soldering & Core Assembly

D. 8-station Soldering & Testing Machine: A rotary system that integrates fluxing, temperature-controlled dip soldering, and continuity testing in a single synchronized cycle.
E. Silicon Steel Sheet Assembly Machine: Automated EI core lamination with precise alignment to minimize air gaps and maximize magnetic flux efficiency.
F. TIG Welding Machine: Utilizes advanced welding techniques to stabilize the core structure, preventing noise and vibration caused by magnetic hysteresis.

STEP 03 | Final Quality Validation

G. Testing Machine: Comprehensive inspection of inductance, insulation, and dielectric strength, ensuring every transformer meets rigorous safety and performance standards.

Back