Automatic Electromagnetic Switch Coil Production Line

Customized model 02
Applications

Magnetic contactors are the driving core of industrial motor control and power distribution systems. DETZO’s high-stability winding equipment is specifically designed to meet the technical requirements of contactor coils, including high turn counts, fine wire diameters, and strict insulation standards. Through our automated production technology, high-speed precision winding and automated terminal lead wrapping are achieved. This not only significantly improves the coil's fill factor but also ensures that every coil maintains superior heat resistance and stable suction performance even under long-term, frequent switching operations.

Precision Winding for Industrial Magnetic Contactor Coils

Core App: Industrial Magnetic Contactor Coils

High-Precision Winding for Magnetic Switch & Contactor Coils

Winding Tech: High-Performance Magnetic Switch Coil Winding

Electromagnetic Switch Coil: Automatic Production Line

DETZO Electromagnetic Switch Coil Production Line is engineered for electromagnetic switch coil production, combining flexible manual loading with high-efficiency automated winding, soldering, and comprehensive testing.

STAGE 01
STAGE 01

Precision Winding

Starting with a flexible loading station, the line utilizes the DSW-8008NPT automatic winding machine for high-precision coil layering.

STAGE 02
STAGE 02

Integrated Soldering

The 8-station soldering machine ensures consistent electrical connectivity through multi-stage fluxing and dip-soldering processes.

STAGE 03
STAGE 03

Testing & Output

An 8-station testing unit performs multi-point quality verification before transferring the finished product to the unloading area.

Combined 8-station processing for high-quality electromagnetic components

DETZO Turnkey Solutions

Electromagnetic Switch Coil: Process Flow

STEP 01 | Flexible Feeding & Winding

  • A. Manually loading station - Provides high process flexibility for various bobbin specifications.
  • B. DSW-8008NPT Automatic winding machine - High-speed winding core ensuring precise wire layering and optimal electromagnetic performance.

STEP 02 | 8-Station Processing Line

  • C. 8-station soldering machine - Synchronized multi-station processing with precise fluxing and temperature-controlled soldering.
  • D. 8-station testing machine - Comprehensive electrical validation station ensuring every coil meets strict quality standards.

STEP 03 | Final Output

  • E. Finished product output / unloading station - Final stage for collecting and sorting certified finished products.
Production Line Layout

▲ Production Line Equipment Layout (Station A-E)