Custom Electromagnetic Switch Coil Production Line for Switch
Electromagnetic switches are critical components in industrial power control systems. To meet the demands of high-frequency operation, DETZO provides automated production solutions that integrate "high-efficiency winding" with "precision taping protection." Our technology ensures coils achieve a high fill factor, while automated taping enhances physical protection and insulation. This not only boosts production speeds but also ensures that every switch coil delivers superior durability and stability under demanding electrical switching environments.
Core Application: Taped Electromagnetic Switch Coils
Winding Tech: High Fill Factor Switch Coil Winding
Magnetic Switch Coil: Automated Production Line
DETZO Electromagnetic Switch Coil Production Line is a flagship automated solution designed for high-quality Starter Coils, Electromagnetic Switch Coils, and Relay Coils. This turnkey line integrates vibratory plate feeding, precision pin insertion, high-speed winding, taping, and an 8-station welding/testing process to ensure maximum production yield.
Delivering the most precise and reliable automated winding technology to the global market
Fully Automated Process Flow
STEP 01 | Pin Insertion Process
- A. 4-Station Automatic Pin Inserting Machine - Achieving synchronized bobbin feeding and high-precision terminal pinning.
- • A1. Vibrating plate feeder (plastic) + Bobbin feeding station: Automated orientation and material supply.
- • A2. Vibrating plate feeder (L/R pins) + Pin insertion station: High-precision terminal pin assembly.
- • A3. Pin height detection + NG unloading station: Real-time inspection and defect segregation.
- • A4. Bobbin change direction and Loading station: Alignment adjustment for downstream winding.
STEP 02 | High-Speed Winding & Taping
- B. DSW-6012PT Automatic Winding Machine - 12-spindle synchronous winding with precise terminal pinning, featuring a tooling revolver mechanism.
- C. DSW-TAPE1804 Automatic Taping Machine - Fully automated insulation wrap to ensure structural integrity and dielectric stability.
STEP 03 | Soldering, Testing & Post-treatment
- D. 8-Station Soldering Machine - Integrated high-precision soldering and 100% electrical performance validation.
- • D1. Pin pre-clamp station: Ensuring secure contact between wire and terminal.
- • D2. Residual wire cleaning station: Automatic trimming and removal of waste leads.
- • D3. Bobbin orientation station: Precision alignment for soldering accuracy.
- • D4. Bobbin shortage detection station: Intelligent sensor confirmation of part presence.
- • D5. Auto welding station (L/R): Automated terminal dipping and fluxing.
- • D6. Reserve station: Flexible scalability for future functionality upgrades.
- • D7. Wire tension release station: Stress neutralization to enhance coil service life.
- • D8. Resistance testing station: 100% DCR (Direct Current Resistance) validation.
STEP 04 | Final Quality Sorting
- • D9. OK unloading station (Conveyor): Automated classification and output of certified products.
- • D10. NG unloading station (Collecting Box): Systematic segregation of rejected components.
▲ Production Line Equipment Layout (Station A-D Overview)
