FCW-1042WS NR Inductor Coil Winding Machine

FCW-1042WS
FCW-1042WS Automatic Inductor Winding and Soldering Machine
NR core winding
NR core dip soldering
FCW-1042WS Automatic Inductor Winding and Soldering Machine
NR core winding
NR core dip soldering
Applications

Various NR cores

Core maximum O.D. - 6x6mm

Various NR cores

NR6020

NR4012

NR5020

Feature
  • The Keyence system is combined with an AC servo motor drive system for precise positioning.
  • Intuitive and simple operation, with 6" HMI to edit programs in dialogue mode, easy to use.
  • Automatic feeding function of vibrating plate to improve production capacity.
  • Winding & soldering is integrated on the same machine to reduce personnel handling process.
  • The welding mechanism and cutter function adopt 3-axis servo motor displacement to reduce human adjustment errors.
  • Magnetic core servo transfer system, rapid displacement and precise positioning.
  • Gantry soldering method, fast displacement, precise positioning.
  • The rosin is specially attached to the probe to prevent the magnetic core from attaching too much flux.
  • Independent tin furnace support to avoid liquid level fluctuations caused by servo displacement.
  • Servo motor of scrap tin mode to control the quantity of scrap tin and keep liquid-level.
  • Precise type of heat-resistant contact sensor can precise liquid-level and refill tin automatically.
  • Automatic circulating steel wire can scrape off the excess tin slag remaining on the magnetic core during the soldering process.
  • Add soldering press station, when finish soldering and to core press station for control core soldering height precisely.
  • 120 sets of programs can be stored, and program switching is fast.
  • Hierarchical management and password storage function to prevent non-related personnel from modifying the program.
  • Estimate throughput is around 1.2 ~ 1.3sec. / 1pc (for welding), but it depend on exact welding test time. Estimate throughput is around 1sec. / 1pc. (for cutting.)

Specification

No. of spindle 10 Spindles
Spindle pitch 42mm
Applicable wire diameter (max.) Ø0.35mm (Pls. consult, if the wire over the range.)
Spindle speed Max. 3000rpm (CW/CCW)
Angular accuracy +/-0.5°
Magnetic core quantity 30pcs
Magnetic core pitch 7mm
Inductor diameter (max.) 6x6mm (Pls. consult, if the wire over the range.)
Controller PLC 15-axis control
Storage Memory card
Vacuum pump With Without
Power supply 3Φ 220Vac 1Φ 220Vac
Maximum power 16.5KW 15KW
Maximum current 75A 68A
Machine max. power 9.0KW 8.8KW
Machine max. current 40A 40A
Furnace max. power 6KW 6KW
Furnace max. current 27A 27A
Vacuum max. power 1.5KW
Vacuum max. current 7A
Machine current consumption 12A 10A
Furnace heating current 26A 26A
Machine air pressure 0.5~0.6Mpa 0.5~0.6Mpa
Cooling air pressure 0.2Mpa 0.2Mpa
Vacuum negative pressure -84Mpa
Vacuum negative consumption 65L / min
Machine dimensions 1710(L)x1535(W)x1800(H)mm
Machine weight 2000kg ±10

Optional Item

  • CE certification
  • Safety cover
  • Wire-broken sensor
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