Automatic Inductor Winding & Soldering Machine
- The Keyence system is combined with an AC servo motor drive system for precise positioning.
- Intuitive and simple operation, with 6" HMI to edit programs in dialogue mode, easy to use.
- Automatic feeding function of vibrating plate to improve production capacity.
- Winding & soldering is integrated on the same machine to reduce personnel handling process.
- The welding mechanism and cutter function adopt 3-axis servo motor displacement to reduce human adjustment errors.
- Magnetic core servo transfer system, rapid displacement and precise positioning.
- Gantry soldering method, fast displacement, precise positioning.
- The rosin is specially attached to the probe to prevent the magnetic core from attaching too much flux.
- Independent tin furnace support to avoid liquid level fluctuations caused by servo displacement.
- Servo motor of scrap tin mode to control the quantity of scrap tin and keep liquid-level.
- Precise type of heat-resistant contact sensor can precise liquid-level and refill tin automatically.
- Automatic circulating steel wire can scrape off the excess tin slag remaining on the magnetic core during the soldering process.
- Add soldering press station, when finish soldering and to core press station for control core soldering height precisely.
- 120 sets of programs can be stored, and program switching is fast.
- Hierarchical management and password storage function to prevent non-related personnel from modifying the program.
- Estimate throughput is around 1.2 ~ 1.3sec. / 1pc (for welding), but it depend on exact welding test time. Estimate throughput is around 1sec. / 1pc. (for cutting.)
|No. of spindle||10 Spindles|
|Applicable wire diameter (max.)||Ø0.35mm (Pls. consult, if the wire over the range.)|
|Spindle speed||Max. 3000rpm (CW/CCW)|
|Magnetic core quantity||30pcs|
|Magnetic core pitch||7mm|
|Inductor diameter (max.)||6x6mm (Pls. consult, if the wire over the range.)|
|Controller||PLC 15-axis control|
|Power supply||3Φ 220Vac||1Φ 220Vac|
|Machine max. power||9.0KW||8.8KW|
|Machine max. current||40A||40A|
|Furnace max. power||6KW||6KW|
|Furnace max. current||27A||27A|
|Vacuum max. power||1.5KW|
|Vacuum max. current||7A|
|Machine current consumption||12A||10A|
|Furnace heating current||26A||26A|
|Machine air pressure||0.5~0.6Mpa||0.5~0.6Mpa|
|Cooling air pressure||0.2Mpa||0.2Mpa|
|Vacuum negative pressure||-84Mpa|
|Vacuum negative consumption||65L / min|
|Machine weight||2000kg ±10|