FCW-02LFW Strip Type Inductor Coil Winding Machine

FCW-02LFW
Applications

Strip type inductor coil 3x3 / 4x4 / 5x5 / 7x7 series

Feature
  • The Keyence system is combined with an AC servo motor drive system for precise positioning.
  • Intuitive and simple operation, with 6" HMI to edit programs in dialogue mode, easy to use.
  • 120 sets of programs can be stored, and program switching is fast.
  • Hierarchical management and password storage function to prevent non-related personnel from modifying the program.
  • The structure is simple, the control is easy, and the maintenance is convenient.

Specification

Winding mechanism
Driven mode 5-axis of servo motor
Winding speed Max. 4500rpm (CW/CCW)
Heating mechanism 220V / 120W
Winding mode Flyer Winding
Applicable wire diameter Ø0.09 ~ Ø0.35mm
Welding mechanism
Driven mode 3-axis of servo motor
Welding device THM THS-4000 x1 set
Welding pressure controller 2sets
Welding without wire striping For Ø0.09 ~ Ø0.35mm copper wire
Welding NG status Alarm Displayed on the HMI
Welding parameter setting 3sets
Welding torch clean function Automatic cleaning and setting by HMI
Cutting mechanism
Cutting driven mode Cylinder drive
Automatic Cutting counter Cutting length according to setting of coil quantity
Length Cutter adjust mechanism 2sets
Length Cutter mold adjust mechanism 2sets
Reinforcement cutter adjust mechanism 2sets
Reinforcement Die adjust mechanism 2sets
Cartridges Collector mechanism
Driven mode 1-axis of servo motor
Switch cartridges mode Cylinder drive
Cartridges Pitch Standard pitch 10mm and setting by HMI
Cartridges Capacity 40pcs / row, and total of 4rows
NG product unloading Judgment based on PLC inspection value
Loading mechanism
Driven mode AC induction motor drive
Strap-coil shortage checking Two-stage checking function 1. Strap roller shortage 2. Buffer area shortage
Check before winding Height checking of straps
Check before Welding Check the height and coil shortage
Controlling System
Controller PLC 8-axis control
Storage Memory card
Power supply 1Φ 220Vac
Rated frequency 50 ~ 60Hz ±1%
Power consumption 7.0KW
Air pressure demand 0.4 ~ 0.6Mpa
Machine dimensions 1720(L) x 1000(W) x 1690(H)mm
Machine weight 550kg ±10

Optional Item

  • CE certification
  • Safety cover
  • Wire-broken sensor
  • Heater blower mechanism
  • Wire stripper mechanism
  • Cutter mechanism
  • Tension released mechanism
  • Model FCW-02SLW
    Automatic 2 spindles inductor winding machine (for thick wire)