DSW-12004PNC Automatic Coil Winding Machine

DSW-12004PNC
Applications

The DSW-12004PNC Automatic 4-Spindle Coil Winding Machine is engineered for high-efficiency industrial coil production, balancing robust output with exceptional stability. Featuring a reinforced spindle structure and a precision 4-spindle synchronous system, it is ideally suited for products requiring rigorous tension control and superior layering accuracy. Its versatile applications span from power electronics—including transformers, inverters, and adapter coils—to critical automotive components such as ignition coils, mirror actuator coils, and automotive horn coils. Additionally, for precision control elements like solenoid valves, relays, and high-performance inductors, the DSW-12004PNC ensures consistent winding quality, making it the premier choice for diversified, medium-to-large scale automated manufacturing.

DSW-12004PNC 4-Spindle Large Coil Winding

High Efficiency: For large coils with OD under 100mm

Automated Step Motor Stator Winding

Step Motor: Large Stator Winding Process

Precision Step Motor Coil Component

Step Motor: Industrial Precision Coil

Automotive High Power Inductor Coil

Automotive: High Power Induction Coil (Sample by DSW-12004V)

Feature
Precision Drive Control
Integrated Keyence systems and AC servo motors ensure high-precision positioning.
Intuitive HMI
10" HMI with conversational programming for user-friendly and efficient operation.
Advanced Winding Tech
Auto terminal winding and wire clearing with 0°, 90°, and 120° angle settings.
Quick-Change Tooling
Unique winding fixtures designed for rapid installation and reduced downtime.
Automated Productivity
Auto loading/unloading functionality optimizes throughput and ensures zero residue.
Smart Data Management
Stores 120 programs with hierarchical password protection to prevent errors.
Robust Maintenance
Simple mechanical structure for easy control and low-effort daily maintenance.
Technical Specifications
No. of Spindle
4 Spindles (120mm pitch)
Max. Speed
9,000rpm (CW/CCW)
Wire Diameter
Ø0.02 ~ Ø1.00mm
Control System
PLC 4-Axis Servo Control
Axis Travel X: 190 / Y: 150 / Z: 80 mm Positioning Accuracy Disp.: 0.01mm / Angle: ±0.5°
Winding Range Max. Dia.: 100mm / Max. Width: 90mm Wrapping Angle 0°, 90°, 120°
Power Supply 3Φ 220Vac | 50~60Hz ±1% Air Requirement 0.4~0.6Mpa
Power Consumption 4.5kW Data Storage Memory Card
Machine Weight 1,000kg ±10 Machine Dimensions 1,600(L) x 1,100(W) x 1,800(H) mm
Twisting Spec (Opt.) Wire Dia.: Ø0.03~0.15mm / Length: 300mm Twisting Performance Skein: 1~9T / Speed: 50mm/s
Flyer: 1~1,000T / Speed: 6,000rpm
Taping Spec (Opt.) Outer Dia.: Ø50~130mm / Width: 2~20mm Stripping Spec (Opt.) Wire Range: Ø0.20~Ø1.20 mm
Optional Accessories
CE Certification
Safety Guard
Bifilar winding
Wire Breakage Detection
Hot Air Bonding Mechanism
Wire Stripping Mechanism
Twisting Mechanism
Taping Mechanism
Wire Hooking (Pressing) Mechanism
Cutter (Nipper) Mechanism
Tailstock Mechanism
Tension released mechanism
Servo Wire clamper Mechanism
Servo Loading/Unloading Mechanism