DSW-12004PNC Automatic Coil Winding Machine

Applications

Transformer coil, Relay coil, Inductor coil, Inverter coil, Valve coil, Ignition coil, Adapter coil, Switch coil, Car horn coil, Primary coil, Mirror coil and various related coil

Suitable for - coil winding with outer diameter less than 100mm

Produced using DSW-12004V

Feature

The Keyence system is combined with an AC servo motor drive system for precise positioning.
Intuitive and simple operation, with 10" HMI to edit programs in dialogue mode, easy to use.
Special quickly change winding tooling.
With automatic loading and unloading function (except special models), increase production capacity.
Automatic pin wrapping & residual wire removal system.
Built-in 0°, 90°, 120° three wrapping on pin angle settings, one-time completion of multiple angles of winding.
120 sets of programs can be stored, and program switching is fast.
Hierarchical management and password storage function to prevent non-related personnel from modifying the program.
The structure is simple, the control is easy, and the maintenance is convenient.

Specification

No. of spindle	4 Spindles
Spindle pitch	120mm
Applicable wire diameter	Ø0.02 ~ Ø1.00mm
Spindle speed	Max. 9000rpm (CW/CCW)
Angular accuracy	+/-0.5°
Movement of Nozzle	X-Axis 190mm (Front/Back)
	Y-Axis 150mm (Left/Right)
	Z-Axis 80mm (Up/Down)
Nozzle movement accuracy	0.01mm
Winding diagonal (max.)	100mm
Winding range (max.)	90mm
Pin wrapping angel	0°, 90° , 120°
Controller	PLC 4-axis control
Storage	Memory card
Power supply	3Φ 220Vac
Rated frequency	50 ~ 60Hz ±1%
Power consumption	4.5KW
Air pressure demand	0.4 ~ 0.6Mpa
Machine dimensions	1600(L) x 1100(W) x 1800(H)mm
Machine weight	1000kg ±10
Stranded wire diameter	Ø0.03 ~ Ø0.15mm
Strand length (max.)	300mm
Skein turns	1 ~ 9turns
Skein speed	10 ~ 50mm/s
Flyer turns	1 ~ 1000turns
Flyer speed	10 ~ 6,000rpm
Tape outer diameter	Ø50 ~ Ø130mm
Tape width	2 ~ 20mm(Please contact us if it exceeds the usage range)
Stripping wire range	Ø0.20 ~ Ø1.20mm

Optional Item

CE certification

Safety cover

Bifilar winding

Wire-broken sensor

Heater blower mechanism

Wire stripper mechanism

Twisting mechanism

Taping mechanism

Wire hook(press) mechanism

Cutter(clamper) mechanism

Tailstock mechanism

Tension released mechanism

Servo Wire clamper mechanism

Servo Load / Unload mechanism

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