DSW-12004PNC Automatic Coil Winding Machine

Applications

Transformer coil, Relay coil, Inductor coil, Inverter coil, Valve coil, Ignition coil, Adapter coil, Switch coil, Car horn coil, Primary coil, Mirror coil and various related coil

Suitable for - coil winding with outer diameter less than 100mm

Produced using DSW-12004V

Feature

Precision Drive Control

Integrated Keyence systems and AC servo motors ensure high-precision positioning.

Intuitive HMI

10" HMI with conversational programming for user-friendly and efficient operation.

Advanced Winding Tech

Auto terminal winding and wire clearing with 0°, 90°, and 120° angle settings.

Quick-Change Tooling

Unique winding fixtures designed for rapid installation and reduced downtime.

Automated Productivity

Auto loading/unloading functionality optimizes throughput and ensures zero residue.

Smart Data Management

Stores 120 programs with hierarchical password protection to prevent errors.

Robust Maintenance

Simple mechanical structure for easy control and low-effort daily maintenance.

Technical Specifications

No. of Spindle

4 Spindles (120mm pitch)

Max. Speed

9,000rpm (CW/CCW)

Wire Diameter

Ø0.02 ~ Ø1.00mm

Control System

PLC 4-Axis Servo Control

Axis Travel	X: 190 / Y: 150 / Z: 80 mm	Positioning Accuracy	Disp.: 0.01mm / Angle: ±0.5°
Winding Range	Max. Dia.: 100mm / Max. Width: 90mm	Wrapping Angle	0°, 90°, 120°
Power Supply	3Φ 220Vac \| 50~60Hz ±1%	Air Requirement	0.4~0.6Mpa
Power Consumption	4.5kW	Data Storage	Memory Card
Machine Weight	1,000kg ±10	Machine Dimensions	1,600(L) x 1,100(W) x 1,800(H) mm
Twisting Spec (Opt.)	Wire Dia.: Ø0.03~0.15mm / Length: 300mm	Twisting Performance	Skein: 1~9T / Speed: 50mm/s Flyer: 1~1,000T / Speed: 6,000rpm
Taping Spec (Opt.)	Outer Dia.: Ø50~130mm / Width: 2~20mm	Stripping Spec (Opt.)	Wire Range: Ø0.20~Ø1.20 mm

Optional Accessories

CE Certification

Safety Guard

Bifilar winding

Wire Breakage Detection

Hot Air Bonding Mechanism

Wire Stripping Mechanism

Twisting Mechanism

Taping Mechanism

Wire Hooking (Pressing) Mechanism

Cutter (Nipper) Mechanism

Tailstock Mechanism

Tension released mechanism

Servo Wire clamper Mechanism

Servo Loading/Unloading Mechanism

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