Automatic In-Slot Needle Stator Winding Machine
The DSW-1504M, engineered by DETZO, is a high-speed automated winding machine specifically designed for premium In-slot Stator production, providing a professional solution for precision winding in inner rotor motors. Optimized for compact stators with a maximum outer diameter of 40mm, this stator needle winding machine utilizes advanced servo-controlled needle technology to achieve superior layering and a high copper fill factor within confined slot openings. By significantly enhancing output torque and electromagnetic efficiency, the DSW-1504M serves as a critical asset for manufacturing lines producing industrial servo motors, power tools, and high-end household appliances that demand extreme precision and stability.
BLDC Motor: Precision In-slot Stator (Max. OD 40mm)
10-Axis Synchronous Control
Utilizes the KEYENCE system to achieve high-precision multi-axis linkage and stable operation.
High Torque Drive
Equipped with a 3 kW servo motor on the rotation axis for superior heavy-duty transmission performance.
Precise Tension Management
Integrated precision control system ensures constant winding tension for high-quality finished products.
Zero-Residual Automation
Features automated terminal wrapping and wire clearing to minimize material waste and optimize the process.
Conversational Programming
Includes a 10-inch HMI for intuitive, high-level language programming and rapid editing.
Data Access Security
Built-in password protection and permission management prevent unauthorized parameter changes.
Multi-Protection Modes
Switchable safety modes based on operational needs establish comprehensive equipment protection logic.
Optimized Maintenance
Compact mechanical structure and intuitive controls offer low failure rates and easy maintenance.
| Axis Travel | X: 200 / Y: 110 / Z: 115 mm | Positioning Accuracy | Disp.: 0.01mm / Angle: ±0.5° |
|---|---|---|---|
| Stator O.D. | Max. 40mm | Stator Height | 10~40mm (Incl. Insulator) |
| Power Supply | 3Φ 220Vac | 50~60Hz ±1% | Air Requirement | 0.4~0.6Mpa |
| Power Consumption | 20kW | Data Storage | Memory Card |
| Machine Weight | 900kg ±10 | Machine Dimensions | 1,300(L) x 1,100(W) x 2,135(H) mm |
Why Choose DETZO In-slot Stator Winding Solutions?
DETZO In-slot Stator Winding Machines are engineered for high-performance motor R&D and mass production. Within our advanced automated architecture, we seamlessly integrate precision layering with high-speed needle winding technology. Whether you are focused on industrial servo motors, high-efficiency BLDC, or custom specialized specifications, our solutions maximize copper fill factor and insulation integrity while ensuring consistent, superior production yields.
Ready to optimize your motor stator production?
Contact DETZOWhy Choose DETZO In-slot Stator Winding Solutions?
DETZO In-slot Stator Winding Machines are engineered for high-performance motor R&D and mass production. Within our advanced automated architecture, we seamlessly integrate precision layering with high-speed needle winding technology. Whether you are focused on industrial servo motors, high-efficiency BLDC, or custom specialized specifications, our solutions maximize copper fill factor and insulation integrity while ensuring consistent, superior production yields.
Ready to optimize your motor stator production?
Contact DETZO
