Automatic Flyer Winding Machine

DSW-FM3002
Applications

The DSW-FM3002, engineered by DETZO, is a professional automated winding solution specifically designed for high-quality Brushless DC (BLDC) motor production. Featuring exceptional structural rigidity, this model is capable of handling stators with a maximum outer diameter of 210mm, making it an essential asset for manufacturing E-Bike hub motors, mid-to-large drone propulsion systems, and high-performance industrial motors.

Leveraging advanced high-precision servo motion control, the DSW-FM3002 ensures a high copper fill factor and precise layering within confined slot spaces, significantly maximizing the stator's electromagnetic conversion efficiency and power output. Whether for green mobility, aerospace-grade UAV systems, or precision industrial drives, the DSW-FM3002 provides stable, efficient, and ultra-precise automated winding support, empowering customers to lead the market in high-performance motor manufacturing.

Inner stator

Stator max. O.D. 210mm

Feature

Core Drive & Positioning

Combines the Keyence control system with Panasonic AC servo drives to achieve ultra-high precision positioning. The rotating shaft features a 750W servo motor and a 4:1 reducer, ensuring high torque and accuracy.

Smart Program Management

Equipped with a 10" dialogue-based HMI for intuitive operation. It stores up to 120 programs for rapid model switching, featuring hierarchical management and password protection to prevent unauthorized edits.

Precision Winding Quality

Features a high-precision tensioner and automatic wire grooming function. The winding process leaves no residual wire, fully guaranteeing coil quality and structural integrity.

Reliable Operation & Maintenance

Designed with a simple structure for easy control and convenient maintenance. This DETZO solution is engineered to simplify winding operations, minimize downtime, and ensure long-term production reliability.

Technical Specifications
No. of Spindles
2 Spindles
Max. Speed
300rpm (CW/CCW)
Wire Diameter
Ø0.40 ~ Ø1.50 mm
Control System
PLC 5-Axis Servo Control
Axis Travel X: 160 / F: 80 / C: 15 mm Positioning Accuracy Disp.: 0.01mm / Angle: ±0.5°
Stator O.D. 30 ~ 210mm Stator Height Max. 60mm
Power Supply 3Φ 220Vac | 50 ~ 60Hz Data Storage Memory Card
Power Consumption 10.5kW Air Requirement 0.4 ~ 0.6Mpa
Machine Weight 900kg ±10 Machine Dimensions 3,180(L) x 1,110(W) x 1,850(H)mm
Optional Accessories
CE Certification
Safety Guard
Wire Breakage Detection

Why Choose DSW-FM3002 for Mid-to-Large Motor Production?

The DETZO DSW-FM3002 is engineered specifically for demanding BLDC stator winding. Its reinforced structural design stably accommodates stators with outer diameters up to 210mm, while precision servo control achieves an exceptional fill factor within confined slot spaces. Whether for E-Bike hub motors or high-load UAV propulsion, this equipment ensures your production line delivers maximum conversion efficiency and consistent quality.

Ready to optimize your motor production?

Contact DETZO