Mechanical Tensioner
【The Foundation of Superior Winding: DETZO Mechanical Tensioner Series】
In precision winding, even minor tension fluctuations can lead to wire damage or uneven layering. The DETZO full range of mechanical tensioners is designed to provide the most consistent and reliable tension control for your production line. Utilizing advanced friction compensation technology, this series maintains linear tension output during high-speed operations without the need for complex electronic configurations.
With its high-compatibility architecture, these tensioners can be immediately deployed across various winding environments. Integrated with ultra-hard ceramic guides, we minimize the impact of friction on wire insulation. DETZO is committed to helping customers achieve high-yield, zero-breakage production with minimal maintenance costs.
Universal Tension Control Solutions:
DETZO mechanical tensioners are engineered for superior wire feedback stability and high-precision tension regulation. Featuring a proven mechanical spring-friction compensation structure, they deliver consistent tension output without the need for an external power supply. With a highly compatible interface design, these units can be seamlessly integrated into various winding machine models, serving as a standardized core component for sensor, transformer, and micro-coil production lines.
- Mechanical Force Regulation: Provides long-term stable tension output via precision spring mechanisms with zero calibration complexity.
- Universal Cross-Platform Support: Designed with standard interfaces for immediate installation on various winding machine models.
- High-Durability Ceramic Guides: Key contact points feature high-purity ceramic eyelets to protect wire insulation and minimize friction.
- Adjustable Back-Tension Control: Integrated back-tension spring ensures wire remains taut during rapid start-stop cycles.
- Linear Arm Feedback: Sensitive tension arm design effectively absorbs vibration to maintain uniform and precise wire layering.
- Modular Expansion Capability: Supports optional wire breakage detection signals and Tension Release Units for advanced process control.
| Model | Wire Range (mm) | Tension Range (g) |
|---|---|---|
| DSW-TC3S | Φ 0.03 ~ Φ 0.04 | 2 ~ 10 g |
| DSW-TCSS | Φ 0.04 ~ Φ 0.06 | 8 ~ 30 g |
| DSW-TCM | Φ 0.07 ~ Φ 0.14 | 20 ~ 130 g |
| DSW-TCL | Φ 0.15 ~ Φ 0.50 | 100 ~ 600 g |
| DSW-TCLL | Φ 0.50 ~ Φ 1.00 | 400 ~ 2000 g |
*Note: This information is for reference only; please adjust based on specifications.
- Wire Breakage Detection
- Tension Release Unit
